Don't miss our weekly PhD newsletter | Sign up now Don't miss our weekly PhD newsletter | Sign up now

  (A*STAR) Lead-free piezoelectric coatings for high temperature ultrasonic sensors


   Department of Materials

This project is no longer listed on FindAPhD.com and may not be available.

Click here to search FindAPhD.com for PhD studentship opportunities
  Dr David Hall, Dr Ge Wang  No more applications being accepted  Competition Funded PhD Project (Students Worldwide)

About the Project

Various types of lead-free ferroelectric ceramics have been developed in recent years due to environmental concerns over the use of lead-based materials such as lead zirconate titanate. Among these materials, perovskite-structured bismuth ferrite-barium titanate (BF-BT) and alkali niobate solid solutions show good potential as the basis for piezoelectric ultrasonic transducers operating at high temperatures, for applications in structural health monitoring and imaging. This PhD project focuses on the processing-structure-property relationships in these lead-free ferroelectric ceramics and coatings, with respect to their potential applications in high temperature piezoelectric transducer arrays.

The mechanisms that control the functional properties of BF-BT and alkali niobate ceramics are poorly understood at present. For example, it has been demonstrated recently that the control of processing procedures and the use of annealing and/or quenching procedures after sintering can exert a strong influence on their functional properties. Furthermore, the manufacturing methods and processing parameters that are necessary to prepare such materials in the form of thin films or coatings introduce further modifications of microstructure and performance. In this respect, aspects such as chemical non-stoichiometry, lattice defects, grain size, crystallinity, interfacial bonding and residual stress are well known as key controlling factors.

Selected compositions from the BF-BT and alkali niobate solid solution systems will be prepared in the form of bulk ceramics by solid state reaction and conventional high temperature sintering procedures. The underlying processing-structure-property relationships of these materials will be evaluated and suitable compositions identified on the basis of a high Curie point combined with useful piezoelectric activity. Subsequently, polycrystalline ‘thick film’ coatings will be manufactured by both air plasma spray and powder aerosol deposition methods, using the same precursor powders. Optimisation of processing parameters will enable the fabrication of dense and adherent piezoelectric coatings, which will be used as the basis for prototype ultrasonic devices. 

Both IMRE, A*STAR and The Department of Materials at the University of Manchester have state-of-the-art facilities for characterizing the obtained powder and coating materials. In this project, XRD, DTA-TGA, TG-MS, SEM, TEM, SIMS, and XPS will be used to characterize the composition, morphology, and structure of the piezoelectric coatings, including developing understanding of the structural evolution. The dielectric, piezoelectric and ferroelectric properties will be characterised at both institutes, while work at IMRE will also include the design, fabrication and evaluation of the performance of ultrasonic transducers, measuring the electromechanical response up to 1.2 GHz when required using a laser scanning vibrometer.

Eligibility

Applicants must have obtained or be about to obtain a First or Upper Second class UK honours degree, or the equivalent qualifications gained outside the UK, in an appropriate area of science, engineering or technology. 

Before you Apply

Applicants must make direct contact with preferred University of Manchester supervisors before applying. It is your responsibility to make arrangements to meet with potential supervisors, prior to submitting a formal online application.

How To Apply

To be considered for this project you MUST submit a formal online application form - full details on eligibility how to apply can be found on our website. On the online application form select PhD Materials Programme. Please ensure you include the full project title in your application, i.e. (A*STAR) Lead-free piezoelectric coatings for high temperature ultrasonic sensors.

Your application form must be accompanied by a number of supporting documents by the advertised deadlines. Without all the required documents submitted at the time of application, your application will not be processed and we cannot accept responsibility for late or missed deadlines. Incomplete applications will not be considered. If you have any queries regarding making an application please contact our admissions team [Email Address Removed]

Equality, Diversity and Inclusion

Equality, diversity and inclusion is fundamental to the success of The University of Manchester, and is at the heart of all of our activities. We know that diversity strengthens our research community, leading to enhanced research creativity, productivity and quality, and societal and economic impact. We actively encourage applicants from diverse career paths and backgrounds and from all sections of the community, regardless of age, disability, ethnicity, gender, gender expression, sexual orientation and transgender status.

We also support applications from those returning from a career break or other roles. We consider offering flexible study arrangements (including part-time: 50%, 60% or 80%, depending on the project/funder).

Engineering (12) Materials Science (24) Physics (29)

Funding Notes

This is a 4 year studentship in partnership with A*STAR Institutes Singapore. Successful candidates will spend their time in both Manchester (years 1 and 4) and Singapore (years 2-3) of the PhD Programme and funding covers tuition fees, stipend and travel allowances. We are able to offer a limited number of studentships to applicants outside the UK. Therefore, full studentships will only be awarded to exceptional quality candidates, due to the competitive nature of this scheme.

References

1. I. Calisir, A.A. Amirov, A. Kleppe and D.A. Hall, “Optimisation of functional properties in lead-free BiFeO3–BaTiO3 ceramics through La3+ substitution strategy”, Journal of Materials Chemistry A, 2018, 6, 13, 5378-5397.
2. N. Khansur, U. Eckstein, Y. Li, D.A. Hall, J. Kaschta, and K.G. Webber, “Revealing the effects of aerosol deposition on the substrate-film interface using NaCl coating”, J. Am. Ceram. Soc. 2019;102:5763-5771.
3. J.P. Martins, Y. Chen, G. Brewster, et al., “Investigation of the bond coat interface topography effect on lifetime, microstructure and mechanical properties of air-plasma sprayed thermal barrier coatings”, J. Eur. Ceram. Soc., 2020. 40(15): 5719-5730.
4. Kui Yao, Shuting Chen, Kun Guo, Chee Kiang Ivan Tan, Meysam Sharifzadeh Mirshekarloo, and Francis Eng Hock Tay, "Lead-Free Piezoelectric Ceramic Coatings Fabricated by Thermal Spray Process", IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control, Vol. 64, No. 11, pp. 1758-1765, 2017.
5. Shifeng Guo, Lei Zhang, Shuting Chen, Chee Kiang Ivan Tan, and Kui Yao, “Ultrasonic Transducers from Thermal Sprayed Lead-free Piezoelectric Ceramic Coatings for In-situ Structural Monitoring for Pipelines,” Smart Materials and Structures, Vol. 28, No. 7, 075031, 2019.