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Engineering Flash Graphene for Novel Low-Cost Plastic Recycling Technology

   School of Life Sciences

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  Dr Hatef Sadeghi  No more applications being accepted  Competition Funded PhD Project (Students Worldwide)

About the Project

Project Highlights:

·      Develop novel computational methodologies for multiscale modelling of formation of flash nanographene from plastic polymers

·      Exploit a wide range of plastic polymers that can be recycled in the form of flash nanographene

·      Identify plastic polymers that can be converted to nanographene with high recycling efficiency

Overview (including 1 high quality image or figure):

The production of non-fiber plastics between 1950-2017 has been estimated at 6789 million metric tons, and production is growing every year (Geyer et al., 2017). Much of the plastic is used for packaging, which becomes waste very quickly. Between 1950 and 2015, about 6300 million metric tons of primary and secondary (recycled) plastic waste was produced, of which only 9% was recycled, 12% was incinerated and 79% was deposited in waste dumps. Despite improvement in selective waste collection and less recyclable waste disposal to landfills, much of the plastic waste is still deposited in the environment.

Nearly all types of plastics are recyclable. However, the extent to which they are recycled depends upon technical, economic and logistic factors. Plastics are valuable resource, so the best outcome after their initial use is typically to be recycled into a new product. In recent years, many scientists have focused on developing effective and efficient methods to recycle plastic waste back into plastic polymers, solvent, oil or other chemical components. It was demonstrated recently that by flash Joule heating of inexpensive carbon sources such as rubber tyres and mixed plastic waste, plastic could be recycled to carbon allotropes (Luong, et al. 2020). This ground-breaking method can recycle plastics into graphene in a very fast process which takes less than a second. The product, named flash graphene (FG) after the process used to produce it, shows turbostratic arrangement (that is, little order) between the stacked graphene layers.

FG synthesis is a sustainable method for plastic recycling without the need for purification steps and uses no furnace and no solvents or reactive gases. The electric energy cost for FG synthesis is only about 7.2 kilojoules per gram, which could render FG suitable for use in bulk composites of plastic, and other carbon-based materials. So far, little is known about the underlying mechanism of formation of flash graphene. This PhD project aims to develop novel methodology to model formation of flash nanographene from plastic polymers and to develop the scientific understanding necessary to optimise the formation process and identify plastics that can be converted to nanographene efficiently.


This PhD will predominantly focus on developing novel numerical modelling tool capable of simulating flash nanographene formation from a range of plastic polymers providing an insight into what kind of plastic waste are the most appropriate for such recycling and how the recycling process can be scaled up and optimized. We will use Molecular Dynamic Simulation to study the dynamic of formation of nanographene from plastic polymers combined with density functional theory (DFT) and tight-binding DFT for their mechanical and electronic properties.

Training and skills:

Students will be awarded CENTA2 Training Credits (CTCs) for participation in CENTA2-provided and ‘free choice’ external training. One CTC equates to 1⁄2 day session and students must accrue 100 CTCs across the three years of their PhD.

Training will be provided in a wide range of numerical and analytical tools needed to simulate flash nanagraphene formation processes. Supports will be provided to help design and develop the numerical model to study the behaviour of different plastic polymers in the recycling process. The student will be trained on cutting edge atomistic scale numerical modelling techniques for simulation of nanomaterials using molecular dynamic and density functional theory. Through our industrial partners a range of training activities will be provided on plastic waste management methodologies and challenges, recycling technologies and their efficiency/added value, plastic pollution risk management, as well as, communication and public understanding of science. In addition, the student will be able to work closely with plastic recycling and synthesis scientists and creation team, ensuring that their science will be applied and tested at full industrial scale.

Partners and collaboration (including CASE):

Environmental Sustainability Associates Limited MURA Technology

Further information on partners and collaboration (including CASE):

This PhD project benefits from supervision by two internationally leading research groups at the University of Warwick including, Warwick Water Group and the Centre for Predictive Modelling at the School of Engineering. The research team of this project are internationally recognized for their research into the plastic waste impacts on the environment and simulation of nanoscale materials. Besides the standard NERC PhD funding, the project is supported by UKRI Future Leaders Fellowship number MR/S015329/2, and the ‘Garbage In, Value Out’ project funded by the UK Foreign and Commonwealth Development Office. The Student will have the opportunity of working closely with the research end-user and industrial collaborators. Furthermore, there will be internship and placement opportunity for the student at the Environmental Sustainability Associates Limited and MURA Technology to engage with a range of related projects in plastic waste management, plastic recycling technologies and challenges, communication and public understanding of science and plastic pollution risk management.

Possible timeline:

Year 1: Basic research skill training; literature review and familiarisation with atomistic simulation methods and analysis techniques and development of computational methodology for simulation of formation of nanographene from plastic polymers

Year 2: Comprehensive numerical modelling of flash graphene formation for a range of plastic polymers. Investigating the impacts of particle density, size and shape on the efficiency of nanographene formation.

Year 3: Detailed analyses of numerical data to identify the classes of plastic polymers that can be converted to nanographene with high recycling efficiency. Writing the thesis will take place during the final year.

For further details about the programme and for information on how to apply please see the following link https://warwick.ac.uk/fac/sci/lifesci/study/pgr/studentships/nerccenta/

Funding Notes

Home (UK) students who have been ordinarily resident in the UK for at least three years can apply for full awards covering tuition fees and annual stipend for living costs.
International students (including EU Students) can apply for jointly funded awards covering tuition fees in full and annual stipend for living costs.
Successful International candidates would need to cover all other costs themselves including Health Surcharge, visa and flights.


Geyer, R., Jambeck, J. R., Law, K. L. Production, use, and fate of all plastics ever made. Science Advances, Vol. 3, No. 7, e1700782 (2017). DOI: 10.1126/sciadv.1700782

Luong, D.X., Bets, K.V., Algozeeb, W.A. et al. Gram-scale bottom-up flash graphene synthesis. Nature 577, 647–651 (2020). DOI: 10.1038/s41586-020-1938-0
Sadeghi, H. Theory of Electron, Phonon and Spin Transport in Nanoscale Quantum Devices, Nanotechnology, 29 (37), 373001 (2018). DOI: 10.1088/1361-6528/aace21
Further details:
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