Single Material Multi-Functional Products through Additive Manufacturing

Additive Manufacturing (AM), commonly known as 3D Printing, facilitates the creation of single-material components that can have multiple parts and complex internal structures. This is possible because AM processes utilise tool-free deposition of material which gives extensive design and geometric freedom. Examples of complex internal structures already achievable include cellular matrices, "space-frames", integral springs / dampers, integral gears and levers, etc. The aim of this research is to exploit these unique capabilities to produce single material multi-functional products (SMMPs) with highly tailored mechanical properties. This will be achieved by building systems that have structurally rigid regions, integral springs and integral dampers within a single unified component. An important benefit of single material products is the ability to efficiently recycle at the end of life, as the entire product could be shredded or melted down in one operation. An example of possible SMMPs includes a combined wheel and tyre component that would behave similarly to a conventional pneumatic system but would not require any inflation. The key objectives of the research are to scope out the possibilities for SMMPs, develop an integrated design and manufacturing methodology to enable future exploitation, and demonstrate the feasibility of the technique for selected example products.

Entry requirements:
Applicants should have, or expect to achieve, at least a 2:1 Honours degree (or equivalent) in Product Design Engineering or a related subject. A relevant Master’s degree and/or experience in one or more of the following will be an advantage: Design for Additive Manufacturing, Mechanical Systems Simulation, Meta-material Systems.

How to apply:

All applications should be made online at http://www.lboro.ac.uk/study/apply/research/. Under programme name, select Loughborough Design School

Please quote reference number: LDS/ICGB/2017

Preferred Start date (if any): October 2017
Primary supervisor: Ian Campbell
Secondary supervisor: Guy Bingham
Contact details: Ian Campbell, Email address: [Email Address Removed], Telephone number: 01509 228312